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Das Balanset-1A-System (im Folgenden als "das Gerät" bezeichnet) ist ein tragbares Kit zum Auswuchten von Rotoren, die in ihren eigenen Lagern arbeiten. Diese Vorrichtung ermöglicht das Auswuchten in einer oder zwei Ebenen, wodurch die Lebensdauer von Maschinen und Mechanismen erheblich erhöht wird, indem dynamische Belastungen der Lagereinheiten reduziert werden. Das Kit enthält zwei Vibrationssensoren, einen Phasenwinkelsensor und eine Messeinheit.

Funktionen und Anwendungen

Auswuchten ohne Demontage: Mit der Vorrichtung kann der Rotor direkt in seinen Lagern ausgewuchtet werden, sodass keine speziellen Maschinen und keine Demontage des Mechanismus erforderlich sind. Dies vereinfacht den Prozess und spart Zeit.

Automatisierter Ablauf: Der gesamte Auswuchtprozess, von der Messung bis zum Einbau der Korrekturgewichte, wird automatisch durchgeführt. Der Benutzer benötigt keine zusätzlichen Fähigkeiten, die über die in den Anweisungen angegebenen hinausgehen.

Ergebnisarchivierung: Alle Auswuchtergebnisse werden im Auswuchtarchiv gespeichert und können bei Bedarf als Protokolle ausgedruckt werden.

Zusätzliche Funktionen: Das Balanset-1A-Gerät kann auch als normales Vibrometer fungieren, um den Effektivwert der Gesamtvibration, den Effektivwert der Rotationskomponente der Vibration und die Rotationsgeschwindigkeit des Rotors zu messen. Zusätzlich zeigt es die Schwinggeschwindigkeits-Zeitfunktion und Spektrumsdiagramme an, die für die Beurteilung des technischen Zustands der ausgewuchteten Maschine nützlich sein können.

Packungsinhalt und Funktionsprinzip

Das Komplettpaket beinhaltet eine Messeinheit, zwei Vibrationssensoren, einen Phasenwinkelsensor, das notwendige Zubehör und ein Flash-Laufwerk mit Software. Das Gerät arbeitet basierend auf der Messung mechanischer Schwingungen. Schwingungssensoren wandeln die Schwingungen in ein elektrisches Signal um, das dann von der Messeinheit verarbeitet und zur weiteren Verarbeitung und Analyse an einen Computer übertragen wird.

Empfehlungen zum Abwägen. Vibrometer Modus

Technischer Zustand: Das Auswuchten sollte nur an Mechanismen durchgeführt werden, die sich in einem guten technischen Zustand befinden und sicher auf ihren Fundamenten montiert sind. Es wird nicht empfohlen, Mechanismen mit verschlissenen oder beschädigten Lagern auszugleichen.

Rotor reinigen: Vor Beginn der Arbeiten sollte der Rotor von Verunreinigungen gereinigt werden.

Resonanz adressieren: Wenn sich die Messergebnisse von Lauf zu Lauf erheblich unterscheiden, kann dies auf Resonanz hinweisen. In diesem Fall sollte die Drehzahl geändert oder die Einbaubedingungen auf dem Fundament geändert werden.

Messungen im Vibrometermodus: Vorläufige Messungen im Vibrometermodus werden empfohlen. Wenn der Gesamtschwingungswert mit der Rotationskomponente übereinstimmt, trägt die Rotorunwucht hauptsächlich zur Schwingung bei, und das Auswuchten kann fortgesetzt werden.

Statische Unwuchtprüfung: Bei Rotoren mit horizontalen Wellen kann die statische Unwucht manuell überprüft werden, indem der Rotor um 90 Grad gedreht wird. Wenn eine Unwucht festgestellt wird, sollte ein Ausgleichsgewicht installiert werden.

Schlussfolgerung

Die Verwendung des Geräts Balanset-1A ermöglicht ein effektives und schnelles Auswuchten der Rotoren, wodurch ihre Leistung verbessert und ihre Lebensdauer verlängert wird. Dies ist eine vielseitige Lösung für diejenigen, die an der Wartung und Reparatur von Drehmechanismen beteiligt sind.

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